Long woodworking day. I started with raw wood and finished with an 80x180cm seat for the couch complete with hinges. I went further then I ever have with this one. I took a bit more care yesterday when I planed the boards – so that they were a fairly consistent thickness. Today I routed the edges of the boards to get them to overlap each other and they came together pretty well. After assembling them using vertical connecting boards on the bottom side I continued to sand them from rough to fine until I got a fairly nice surface … not perfectly even but closer then even before (it’ll be covered by a mattress so it isn’t too critical). I routed sockets for the hinges (which I’ve done before) and attached hinges (which I haven’t done until today – need to practice some more at this … the hinges are protruding more then I wanted them to) … and I had just enough light left to carry it indoors (heavy!) and lay it on top of the mockup model … looking good.
Tomorrow I want to prepare the back and two more pieces that need to be installed to support the box floor (I’ll do the box floor at a later time) and two additional internal support frames for the weight-bearing seat. Hopefully tomorrow evening the couch will be assembled 🙂